High Rejections?
We Help Identify Root Causes and Strengthen Your QC Process
We help brands and factories connect efficiency with creativity
In the apparel manufacturing industry, one of the biggest challenges factories face is high rejection rates. Every rejected piece is not just a product lost — it’s wasted raw material, time, labor, and ultimately, profit. Frequent rejections also impact brand reputation and buyer trust.
Common Causes of High Rejections in Apparel Manufacturing
1. Inconsistent Fabric Quality
Variations in color, shrinkage, or defects in fabric often lead to product failure.
2. Improper Stitching & Workmanship Issues
Weak seams, skipped stitches, and loose threads are frequent rejection points.
3. Lack of Standardized Processes
Without well-defined Standard Operating Procedures (SOPs), production quality varies from batch to batch.
4. Inadequate Training
Operators without proper skill development make more errors, raising rejection levels.
5. Insufficient In-line Inspections
Identifying issues only at the final stage often results in higher rejections instead of catching errors early.
The Solution: Strengthening Your Quality Control Process
Reducing rejections isn’t about checking more products—it’s about building quality into the process itself. Here’s how we help:
Why This Matters
When rejection rates fall, factories experience:
- Reducing rejections isn’t about working harder — it’s about working smarter with the right QC process.
- With the right systems in place, apparel manufacturers can boost profitability, efficiency, and long-term growth.