End2End Solutions

SPTS - Smart Production Tracking System
SPTS, a Hawk-eye for the entire operations of the factory which assists in tracing issues pertaining to Production and right at the source. SPTS is an interconnected paperless solution for Efficiency improvement that escalates issues from the source and highlights in real-time across factory floors to concern personnels using several modes of visualisations like Screens, LED Panels and Smart-Lights as worker flags.
The scope covers needlepoint to finishing without using manual interventions for escalation through the incorporation of state-of-the-art wireless technology that keeps traceability intact right to the source.
SPTS Feature Set
Smart Production Tracking System Provides a hawk eye view of the entire production floor.

Realtime Production Tracking

Efficiency Monitoring

Wages/Incentive System

WIP Report/Line Balancing Ratio

Through-Put time

Change-Over time

Realtime Production Reports

On-Floor Visualization
How SPTS Works
Bundle Card Assignment :

RFID cards are carrying the information for quantity in a bundle and its work order specifications is initialized and tied to bundles before injecting them in the processing line.
Machine/ Operation/ Operator ID:

Machine ID, Operation ID and Worker IDs are assigned to a smart box placed on each working station through a management portal. System also requires a cut report and style bulletin which can be fed directly into the system or can be integrated with any existing ERP
Smart Box Scanning :

Every operator logs on to the smart box by scanning his worker card and scan the product bundle RFID card on the smart box which is placed on every working station and is governed with providing traceability for any given bundle or order
Smart Box Data Field :

Smart box is equipped with colored LCD screen which shows live status of the worked bundles and operator. Data fields like operation/machine/operator ID are displayed on this screen along with the current number of bundles completed by that operator. It also shows the login time of operator which is the time at which operator started working on his first bundle on start of his duty.
Line Layout :

Smart Production Tracking System - Process Flow :

SPTS Hardware
TV Screen

Smart Box

Smart Light

Led Pannel
